The purpose of this paper is to present the development of a novel tip-tilt mechanism, with integrated optics, designed for the JPL Deep Space Optical Communication (DSOC) module of the upcoming Psyche mission (2022 launch). This paper presents the design, assembly and tests of the produced models. Regarding the design phase, an emphasis was put on the mirror calculations to ensure that the required flatness would be maintained after integration, and that the part would withstand the thermal/mechanical environment. The actual optical measurements performed after assembly are also presented. The qualification results for a new alpha-case removal process for titanium parts are presented. Tests results are especially interesting regarding the temperature behavior of the mechanism, impact on the stroke, and strain gage sensor feedback.
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